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At Moores Glassworks, we take immense pride in being one of the leading manufacturers of bespoke glass products. With a legacy spanning nearly four decades, we’ve honed our craft to provide high-quality, innovative glass solutions to various industries. From laboratory glassware to complex industrial components, our expertise and dedication to precision make us the go-to choice for custom glass manufacturing.

A Tradition of Quality and Innovation

Our story began in the early 1980s when we established ourselves as a reliable supplier of medical, surgical, and laboratory glassware. Over the years, we expanded our capabilities to address the needs of diverse industries, continuously evolving with technological advancements. Today, our name is synonymous with quality and innovation.

Every product we create is the result of meticulous craftsmanship and a deep understanding of glass engineering. Our skilled team of engineers and technicians works closely with clients to deliver tailored solutions that meet even the most demanding specifications.

Our Product Range

At Moores Glassworks, our portfolio includes a wide range of glass products, each carefully designed to serve specific industrial applications.

Vacuum Viewports

Vacuum viewports are among our flagship products. These are fabricated in diameters ranging from 16mm to 140mm and are made from optical-quality ‘Kodail’ glass sealed into ‘Kovar’ spinnings. Designed to maintain excellent optical clarity, they are a reliable choice for applications requiring precise visibility in vacuum environments.

Graded Seals

Our graded seals are expertly crafted to overcome differences in thermal expansion coefficients. Using a series of intermediate sealing glasses, we ensure a seamless transition between materials with varying properties. This makes them an essential component in industries requiring robust and adaptable sealing solutions.

Multi-Pin Bases

We manufacture multi-pin bases in a variety of sizes and configurations using lead or Kodial glass. These are integral to electron tubes such as X-ray, photomultiplier, cathode ray, and hollow cathode lamps. Their versatility and reliability make them indispensable in cutting-edge scientific and industrial equipment.

Cathode Ray Tubes

For customers needing cathode ray tubes, we produce envelopes and casings in diameters ranging from 25mm to 175mm. Whether it’s round or rectangular faceplates, we manufacture these components to exact client specifications, ensuring they meet the unique demands of their applications.

Glass Condom Moulds

Our Belgian facility has expanded into producing glass condom moulds using state-of-the-art automated lathes. This product exemplifies our ability to innovate and adapt to the requirements of niche markets.

Hollow Cathode Lamps

Our hollow cathode lamp bodies are available in diameters of 25mm, 37mm, and 50mm. They have special UV-end windows crafted from materials like Schott 8337 or synthetic quartz for enhanced performance. These lamps are indispensable in spectrometry and other scientific fields requiring precise measurement tools.

Photo Ionisation Detectors

Photoionisation detectors (PIDs) are another area of our expertise. These devices are vital for detecting organic compounds in gas and vapour form. By harnessing the science of photoionisation, we enable clients to monitor and analyse environments with unmatched accuracy.

Other Specialised Products

In addition to the above, we produce photomultiplier envelopes, pH electrode glass bodies, and various other custom glass products that cater to our clients’ unique needs.

Our Commitment to Excellence

At Moores Glassworks, quality isn’t just a goal—it’s the foundation of everything we do. From raw material selection to the final inspection, our processes are designed to ensure the highest standards. Our skilled team uses advanced technology and state-of-the-art machinery to deliver products that consistently exceed expectations.

We’ve built a reputation for reliability and excellence, making us a trusted business partner worldwide. Our products are used in sectors as diverse as healthcare, scientific research, and industrial manufacturing.

A Global Reach

While we are based in the UK, our reach extends far beyond. We proudly serve clients across the globe, exporting our products to meet the demands of international markets. Over the years, we’ve developed strong relationships with a wide range of industries, ensuring our solutions meet the highest standards of quality and precision.

Partner with Us

At Moores Glassworks, we believe in building partnerships based on trust, quality, and mutual success. Whether you’re seeking a custom glass component for a new project or need a reliable supplier for your ongoing operations, we’re here to help. Our team is always ready to discuss your requirements and provide expert guidance.

If you would like further information or to request a quote, please don’t hesitate to contact us. Together, we can craft glass solutions that meet your needs with precision and reliability.

At Moores Glassworks, we understand that when it comes to sealed systems, quality is paramount. One crucial component in these systems is the vacuum viewport. This transparent window allows for observation while maintaining a robust and reliable seal. These viewports are used in various applications, including laboratories, industrial processes, and high-vacuum environments. Our high-quality glass vacuum viewports are designed with durability, precision, and performance in mind, making them a trusted choice across various industries.

Key Features of Vacuum Viewports

The vacuum viewports we manufacture are known for their exceptional durability and pressure resistance. The materials must withstand internal and external pressure fluctuations in high-vacuum environments without compromising the seal. Our viewports offer high levels of transparency, which is crucial for precision tasks in laboratories and industrial settings, where clear, undistorted views are essential for monitoring processes.

Thermal stability is another critical aspect of our vacuum viewports. Many systems operate in high-temperature environments, so the glass must maintain its integrity. We use only the highest quality glass types, such as borosilicate and fused silica, which offer excellent thermal resistance and clarity. This ensures that our viewports perform reliably, even in extreme conditions.

Applications of Vacuum Viewports

Our vacuum viewports are used in a variety of high-vacuum and ultra-high-vacuum systems. Laboratories and research facilities often rely on these viewports in scientific equipment, including electron microscopes and spectrometers, where a clear, sealed viewing window is critical. In addition to research applications, our viewports are utilised in industrial processes requiring a controlled environment, such as semiconductor manufacturing and other high-precision industries.

For sealed systems, maintaining the vacuum is essential for the equipment’s operation and safety. Vacuum viewports help achieve this by allowing operators to observe the internal environment without breaking the seal, ensuring the system remains undisturbed while providing a safe, reliable window for monitoring.

Moores Glassworks: Experts in Custom Viewports

At Moores Glassworks, we pride ourselves on our ability to deliver bespoke vacuum viewports tailored to our clients’ specific needs. We understand that every application and viewport’s requirements are unique. Whether it’s the size, shape, or specific optical properties, our team works closely with customers to create a solution that fits perfectly within their system.

With decades of experience in glass manufacturing, we have built a reputation for delivering high-quality, durable products that meet the exacting standards of industries worldwide. We provide a range of options for customisation, ensuring that the glass, coatings, and sealing technology are designed for optimum performance in the client’s specific application.

The Glass Behind the Viewport

The type of glass used is critical to the performance of vacuum viewports. We use borosilicate and fused silica, both known for their thermal stability, optical clarity, and resistance to high pressures. Borosilicate glass is ideal for applications where thermal shock is a concern, as it can withstand rapid temperature changes without cracking. Fused silica, on the other hand, offers even greater transparency and is often used in scientific instruments where optical clarity is of the utmost importance.

Sealing and Durability

Creating an adequate seal is one of the most critical aspects of designing vacuum viewports. The integrity of the sealed system depends on the quality of this seal, especially in high-pressure environments. At Moores Glassworks, we employ advanced sealing technologies, such as metal-to-glass seals known for their strength and longevity. These seals ensure the viewport remains airtight and maintains the system’s vacuum, even under extreme conditions.

Why Choose Moores Glassworks?

Choosing the right supplier for vacuum viewports is crucial for the long-term reliability of your sealed system. At Moores Glassworks, we combine decades of experience with cutting-edge manufacturing techniques to deliver products trusted by industries worldwide. Our commitment to quality is reflected in every viewport we produce, from the careful selection of materials to the precision engineering that goes into each product.

We also offer a level of customisation that is difficult to match. We work closely with each client to develop a solution that meets their exact specifications. Whether you need a viewport for a complex scientific instrument or an industrial-sealed system, you can trust Moores Glassworks to deliver a product that performs reliably, even in the most demanding environments.

In conclusion, our vacuum viewports are the perfect choice for industries that require high-quality, durable, and customisable solutions for sealed systems. With a focus on precision, thermal stability, and reliability, Moores Glassworks is proud to be a leader in manufacturing vacuum viewports for scientific and industrial applications.

At Moores Glassworks, we’ve worked with various specialised glass products for many years, including those needed to maintain older technologies like cathode ray tubes (CRTs). While newer technologies have largely replaced CRTs in consumer products, they still play a vital role in certain industrial applications. Whether you’re dealing with scientific instruments, medical equipment, or niche technology, ensuring your CRT is functioning well is essential. This post will explain how to maintain CRTs and when to replace them.

What Are Cathode Ray Tubes?

Cathode ray tubes were once the primary display technology in everything from televisions to oscilloscopes. CRTs create images by firing electrons through a vacuum tube onto a phosphorescent screen. While most of us have moved on to LCD and LED displays for everyday use, CRTs are still used in professional and industrial settings. These tubes are often found in equipment that requires specific, high-precision displays that newer technologies can’t yet replicate.

Importance of Regular Maintenance for CRTs

Despite their decline in consumer products, CRTs operate in various industries. Like any other technical component, they require maintenance. Dust and debris can accumulate on the tube over time, reducing image clarity and eventually damaging the device. Regular inspection and cleaning are necessary to ensure the equipment runs smoothly and the tube lasts as long as possible. Due to their high voltage, safety is also crucial when handling CRTs. Always ensure the equipment is properly powered down and discharged before any work.

Signs Your CRT Needs Replacement

Even with proper care, CRTs don’t last forever. Several warning signs suggest your CRT is reaching the end of its useful life. A flickering screen or noticeable image distortion is often an early indicator of trouble. Dim or fading images are also common as the phosphor coating inside the tube deteriorates over time. If you notice a discolouration in the display or strange patterns appearing on the screen, it’s time to investigate further. Diagnosing these issues early can prevent more extensive failures. It might give you the chance to repair rather than replace them.

CRT Lifespan: How Long Do They Last?

The lifespan of a CRT depends on several factors, including how often it’s used and the environment in which it operates. A CRT can last anywhere from 10,000 to 20,000 hours in typical usage. However, heavy usage of industrial or scientific equipment can shorten its lifespan. Heat, humidity, and exposure to dust can also damage the tube. We recommend scheduling regular maintenance checks, particularly for equipment that operates under demanding conditions.

Maintaining CRTs in Industrial Settings

Maintaining CRTs becomes even more critical in industrial environments, where equipment is often in constant use. Cleaning the screens and the surrounding area helps avoid a build-up of dust and particles that can affect the equipment’s functionality. Using proper cooling systems can also extend the life of a CRT, as overheating is a common cause of failure. We advise all clients to be mindful of the operating conditions of their equipment, ensuring adequate ventilation and keeping areas clean and cool to prevent overheating.

Common CRT Issues and How to Address Them

While CRTs are generally robust, they are not immune to issues. Flickering screens are a common complaint, usually a sign of internal component failure or a power supply issue. If your screen starts dimming, it could be that the electron gun inside the tube is wearing out. In some cases, the problem can be resolved with professional repairs. Still, in others, a complete replacement may be the best solution. Our team at Moores Glassworks can help guide you through diagnosing these problems and deciding on the right course of action.

Advances in CRT Replacement Technology

While CRTs still have their place, technology has evolved. In many cases, you may be better off replacing your CRT with more modern display technology. OLED, LCD, and LED displays are more energy-efficient, last longer, and are easier to maintain. However, specific industrial and scientific equipment still requires the precision of a CRT, and in these cases, maintaining or replacing the tube remains essential. Suppose you’re unsure whether a CRT is still the best option for your needs. In that case, our team is happy to advise on alternative solutions that meet your specific requirements.

At Moores Glassworks, we understand the importance of running your specialised equipment smoothly. Please contact us for expert guidance if you need assistance maintaining or replacing a cathode ray tube. We’re here to help ensure your equipment continues to perform at its best.

Discover the latest innovations in glass technology and how custom glass solutions from Moore’s Glass are revolutionising scientific research.

Introduction

Glass technology has evolved significantly and is integral to various scientific fields. As the demand for precision and specialised equipment increases, innovations in glass technology are paving the way for groundbreaking discoveries. This blog explores these advancements and highlights how custom glass solutions from Moore’s Glass are shaping the future of scientific research.

The Evolution of Glass Technology

The journey of glass technology is marked by continuous improvement and innovation. From simple glassware to highly specialised scientific instruments, glass has always been crucial in advancing scientific knowledge. The evolution of manufacturing techniques and material science has enhanced the properties and applications of glass, making it indispensable in modern research. Today, glass technology is at the forefront of scientific exploration, offering unparalleled precision and durability.

Key Innovations in Glass Technology

Recent advancements in glass technology have introduced high-strength glass that can withstand extreme conditions and stress. Ultra-thin glass has also emerged, offering flexibility and transparency essential for sophisticated scientific instruments. Additionally, smart glass, which can change its properties in response to external stimuli, is revolutionising research environments by providing adaptable solutions for various experimental needs. These innovations have significantly broadened the scope of scientific research, enabling new methodologies and applications.

Custom Glass Solutions for Scientific Research

In scientific research, the need for precision and specialised equipment is paramount. Custom glass solutions cater to these needs by providing tailored glassware and instruments to meet specific research requirements. Precision glassware ensures accurate measurements and results, while specialised lab equipment can withstand unique conditions encountered in various experiments. Custom glass instruments, such as intricate microscope lenses, enhance the

capabilities of scientific investigations, allowing researchers to achieve greater accuracy and reliability in their findings.

Benefits of Custom Glass Solutions in Research

The benefits of custom glass solutions in scientific research are extensive. Enhanced durability ensures that glassware and instruments can withstand rigorous experimental conditions without compromising performance. Improved accuracy and precision, achieved through meticulous manufacturing processes, contribute to consistent and reliable results. The versatility of custom glass solutions allows researchers to explore a wide range of applications, from chemistry and biology to physics and engineering. This adaptability is crucial in facilitating innovative research and experimentation.

Case Studies: Impact of Glass Innovations on Scientific Discoveries

Innovative glass solutions have been pivotal in enabling groundbreaking experiments and discoveries. For instance, custom glass advancements have facilitated new microscopy techniques, allowing scientists to observe biological processes at unprecedented resolutions. Breakthrough experiments in particle physics and materials science have been made possible through specialised glass apparatus. These case studies highlight the transformative impact of glass innovations on scientific research and underscore the importance of custom glass solutions in advancing knowledge.

Challenges and Solutions in Custom Glass Fabrication

Custom glass fabrication presents several challenges that need to be addressed to meet the specific needs of scientific research. Quality control is crucial in maintaining the high standards required for scientific use. At Moore’s Glass, we tackle these challenges through rigorous quality assurance processes and close collaboration with researchers. By understanding each project’s unique requirements, we are able to deliver custom glass solutions that meet the highest standards of precision and durability.

The Role of Advanced Glass in Future Technologies

Advanced glass technology is set to play a pivotal role in future technological advancements. In nanotechnology, custom glass solutions are essential for creating nanoscale structures and devices. In biotechnology and medical research, glass innovations enable the development of advanced diagnostic tools and treatment methods. The adaptability and precision of advanced glass make it a cornerstone of future scientific breakthroughs, driving innovation across various fields.

Environmental Impact and Sustainability of Glass Innovations

Sustainability is a key consideration in the development of advanced glass products. Eco-friendly manufacturing practices are being adopted to reduce the environmental impact of glass production. Additionally, the recyclability of advanced glass products contributes to a circular economy, ensuring that glass remains a sustainable material choice for scientific and industrial applications. At Moore’s Glass, we are committed to implementing sustainable practices that minimise environmental impact while delivering high-quality products.

Moore’s Glass: Leading the Way in Glass Innovations

Moore’s Glass is at the forefront of glass technology innovation, providing cutting-edge solutions tailored to scientific research needs. Our commitment to quality and innovation drives us to deliver custom glass products that meet the highest standards of precision and durability. Our success stories reflect our dedication to supporting scientific advancements through innovative glass solutions, making us a trusted partner in the research community. By collaborating with researchers and understanding their unique needs, we can contribute significantly to their success and the advancement of scientific knowledge.

Conclusion

Innovations in glass technology are revolutionising scientific research, offering new possibilities for discovery and advancement. Custom glass solutions enhance research tools’ accuracy, durability, and versatility, enabling scientists to push the boundaries of knowledge. At Moore’s Glass, we are proud to contribute to this exciting future by providing top-tier custom glass products that support and inspire scientific excellence.

In the world of glass production, the pursuit of excellence is a universal goal for artisans and companies. This dedication is rooted in the desire to create glass products that not only meet but exceed expectations.

Practices that manufacturers follow to ensure excellence in every glass product they craft

Precision in Manufacturing: From Raw Materials to Finished Product

At the core of excellence lies a dedication to precision throughout the entire manufacturing process. From sourcing high-quality raw materials to the final stages of production, maintaining rigorous standards ensures that each piece meets the exacting criteria set by the glass manufacturer.

Balancing Tradition and Innovation

Successful glass manufacturers understand the importance of blending state-of-the-art technology with time-honoured techniques, this synthesis allows for innovation while preserving the craftsmanship that defines the art of glassmaking.

Rigorous Quality Control Measures

A commitment to excellence necessitates a thorough quality control process, each glass product undergoes meticulous inspection to ensure it not only meets industry standards but also adheres to the manufacturer’s own stringent benchmarks for quality and durability.

Elevating Products with a Human Touch

Behind every exceptional glass product is the expertise of skilled artisans, these craftsmen bring their experience and passion for the craft to each project, adding a layer of artistry and attention to detail that enhances the final product.

Customisation Tailored with Care

Manufacturers prioritise customisation to meet unique client specifications, whether it’s for a bespoke design or a specialised application.

An Essential Element of Excellence

Striving for excellence extends beyond the product itself to encompass responsibility for the environment. Manufacturers committed to excellence incorporate sustainable practices, using eco-friendly materials and processes that minimize environmental impact while delivering top-notch products.

Continuous Improvement and Innovation

Excellence is an ongoing journey rather than a destination. Manufacturers foster a culture of continuous improvement and innovation, always seeking ways to refine processes, enhance techniques, and push the boundaries of what is achievable in glass manufacturing.

Glass, a material we encounter daily in various forms, possesses a journey that begins with something as commonplace as sand.

The enchanting transformation from sand to glass involves a mesmerising manufacturing process that combines ancient craftsmanship with modern technology. 

Discovering the secrets behind the manufacturing process of glass

The Alchemy of Ingredients

At its core, glass is composed of silica, the primary component of sand. However, to craft glass with specific properties, other ingredients are added to the mix.

Soda ash and limestone are commonly introduced to lower the melting point of the silica, creating a concoction ready for the intense heat of the manufacturing process.

Melting Furnace

The journey begins in the heart of a furnace, where the raw materials are heated to temperatures exceeding 1700 degrees Celsius (3092 degrees Fahrenheit), this intense heat causes the components to fuse into a molten state, forming a substance reminiscent of honey in its consistency.

Glassblowing Artistry

One of the oldest and most captivating methods of shaping glass is through the art of glassblowing. Skilled artisans gather molten glass on the end of a blowpipe, using their breath and expert manipulation to shape it into the desired form.

Watching a glassblower at work is witnessing a dance between skill, intuition, and the malleability of the molten material.

Moulding and Forming

For precision and uniformity, various moulding and forming techniques are employed.

Glass can be pressed into moulds, blown into intricate shapes, or drawn into thin fibres. The choice of method depends on the intended use of the final product, whether it be a delicate ornament, a sturdy container, or a sleek window pane.

Annealing Process

To ensure the durability of the glass, it undergoes an annealing process, this involves gradually cooling the glass in a controlled environment to relieve internal stresses.

The carefully orchestrated cooling process prevents the glass from becoming brittle or prone to breakage, ensuring its strength and longevity.

Cutting and Finishing Touches

Once the glass has taken its final form, it undergoes cutting and finishing processes.

Precision cutting, polishing, and coating may be applied, depending on the intended use of the glass. These meticulous steps transform the raw material into a refined product ready for a myriad of applications.